Tecnologia em Metalurgia, Materiais e Mineração
https://tecnologiammm.com.br/doi/10.4322/tmm.2013.015
Tecnologia em Metalurgia, Materiais e Mineração
Artigo Original

ANÁLISE SOBRE A REPRODUTIBILIDADE DE RESULTADOS E FRAGMENTAÇÃO DE PARTÍCULAS ABRASIVAS EM ENSAIOS BALL-CRATERING

RESEARCH ABOUT RESULTS REPRODUTIBILITY AND ABRASIVE PARTICLES RAGMENTATION IN BALL-CRATERING TESTS

Cozza, Ronaldo Câmara

Downloads: 0
Views: 784

Resumo

Os ensaios de desgaste micro-abrasivo por esfera rotativa vêm demonstrando uma participação importante em pesquisas que envolvem desgaste abrasivo. O contato entre um corpo de prova e uma esfera em movimento de rotação e a inserção de partículas abrasivas entre estes dois elementos gera uma cratera no corpo de prova, por intermédio da qual é analisado o comportamento ao desgaste do material ensaiado. O propósito deste trabalho é abordar a reprodutibilidade de resultados e a fragmentação de partículas abrasivas de carbeto de silício (SiC). Foram conduzidos ensaios com esferas de aço AISI 1010 cementado e corpos-de-prova de aço rápido, "com" e "sem" revestimento de nitreto de titânio (TiN). A pasta abrasiva foi preparada com carbeto de silício preto (tamanho médio de partícula de 5 μm) e água destilada. Na análise, observa-se que o modo de desgaste abrasivo por riscamento está relacionado a resultados de reprodutibilidade relativamente baixa. Para as condições de ensaios estabelecidas, não observa-se a fragmentação das partículas abrasivas, independente da distância de deslizamento, o que pode ser justificado, entre outros fatores, pela baixa força normal aplicada. Palavras-chave: Desgaste micro-abrasivo; Aço rápido; Nitreto de titânio; Carbeto de silício.

Palavras-chave

Desgaste micro-abrasivo, Aço rápido, Nitreto de titânio, Carbeto de silício

Abstract

The micro-abrasive wear tests by rotating ball (crater wear) have played an important role in abrasive wear researches. In this type of test, the contact between a specimen and a ball on rotating motion and abrasive particles supplied between these two elements, results in a crater on the specimen, based on which the abrasive wear behaviour is analysed. The purpose of this work is to study results the reprodutibility and the silicon carbide (SiC) abrasive particles fragmentation during micro-abrasive wear tests. Tests were conducted with carburized AISI 1010 steel balls and high speed steel specimens, "with" and "without" titanium nitride (TiN) coatings. The abrasive slurry was prepared with black silicon carbide (average particle size of 5 μm) and distilled water. Grooving abrasion is related with lower reprodutibility results. For the test conditions of this work, no abrasive particles fragmentation was observed, independently of the sliding distance, what is justified, among others factors, by the low normal force applied. Key words: Micro-abrasive wear; High speed steel; Titanium nitride; Silicon carbide.

Keywords

Micro-abrasive wear, High speed steel, Titanium nitride, Silicon carbide

Referências



1 Cozza RC. Estudo do comportamento do coeficiente de desgaste e dos modos de desgaste abrasivo em ensaios de desgaste micro-abrasivo [Mestrado]. São Paulo: Escola Politécnica da Universidade de São Paulo, São Paulo; 2006.

2 Cozza RC, Souza RM, Tanaka DK. Wear mode transition during the micro-scale abrasion of WC-Co P20 and M2 tool steel. In: Anais do 18. International Congress of Mechanical Engineering – COBEM 2005; 2005; Ouro Preto, Brasil. Rio de Janeiro: ABCM; 2005.

3 Cozza RC, Mello JDB, Tanaka DK, Souza RM. Relationship between test severity and wear mode transition in micro-abrasive wear tests. Wear. 2007;263:111-116.

4 Cozza RC, Recco AAC,Tschiptshin AP, Souza RM, Tanaka DK. Análise comportamental dos coeficientes de atrito e desgaste de sistemas revestidos submetidos a desgaste micro-abrasivo. Tecnol. Metal. Mater. Miner. 2010;6:237‑244. http://dx.doi.org/10.4322/tmm.00604010

5 Trezona RI, Allsopp DN, Hutchings IM. Transitions between two-body and three-body abrasive wear: influence of test conditions in the microscale abrasive wear test. Wear. 1999;225-229(Part I):205-214. http://dx.doi.org/10.1016/ S0043-1648(98)00358-5

6 Batista JCA, Matthews A, Godoy C. Micro-abrasive wear of PVD duplex and single-layered coatings. Surf Coat Tech. 2001;142-144:1137-1143. http://dx.doi.org/10.1016/S0257-8972(01)01189-6

7 Batista JCA, Godoy C, Matthews A. Micro-scale abrasive wear testing of duplex and non-duplex (single‑layered) PVD (Ti,Al)N, TiN and Cr-N coatings. Tribol Int. 2002;35:363-372. http://dx.doi.org/10.1016/S0301- 679X(02)00017-8

8 Batista JCA, Joseph MC, Godoy C, Matthews A. Micro-abrasion wear testing of PVD TiN coatings on untreated and plasma nitrided AISI H13 steel. Wear. 2002;249:971-979. http://dx.doi.org/10.1016/S0043-1648(01)00833-X

9 Bello JO, Wood, R. J. K. Micro-abrasion of filled and unfilled polyamide 11 coatings. Wear. 2005;258:294-302. http:// dx.doi.org/10.1016/j.wear.2004.08.008

10 Bose, K.; Wood RJK. Optimun tests conditions for attaining uniform rolling abrasion in ball cratering tests on hard coatings. Wear. 2005;258:322-332. http://dx.doi.org/10.1016/j.wear.2004.09.018

11 Cozza RC, Souza RM, Tanaka DK. Influência do desgaste da esfera na formação das calotas em ensaios de desgaste micro-abrasivo por esfera rotativa fixa. In: Anais do 4. Congresso Nacional de Engenharia Mecânica – CONEM 2006; 2006; Recife, Brasil. Rio de Janeiro: ABCM, 2006.

12 Cozza RC, Tanaka DK, Souza RM. Micro-abrasive wear of DC and pulsed DC titanium nitride thin films with different levels of film residual stresses. Surf Coat Tech. 2006;201:4242-4246. http://dx.doi.org/10.1016/j. surfcoat.2006.08.044

13 Mergler YJ, Huis In ‘T Veld H. Micro-abrasive wear of semi-crystalline polymers. Tribol Res Design Eng Sys. 2003;41:165-173.

14 Rutherford KL, Hutchings IM. A micro-abrasive wear test, with particular application to coated systems. Surf Coat Tech. 1996;79:231-239. http://dx.doi.org/10.1016/0257-8972(95)02461-1

15 Adachi K, Hutchings IM. Wear-mode mapping for the micro-scale abrasion test. Wear. 2003;255:23-29. http:// dx.doi.org/10.1016/S0043-1648(03)00073-5

16 Adachi K, Hutchings IM. Sensitivity of wear rates in the micro-scale abrasion test to test conditions and material hardness. Wear. 2005;258:318-321. http://dx.doi.org/10.1016/j.wear.2004.02.016

17 Ramalho A. Micro-scale abrasive wear of coated surfaces-prediction models. Surf Coat Tech. 2005;197:358-366. http://dx.doi.org/10.1016/j.surfcoat.2004.12.024

18 Hutchings IM. Tribology: friction and wear of engineering materials. 7. ed. London: Edward Arnold; 1992.

19 Bello JO, Wood RJK. Grooving micro-abrasion of polyamide 11 coated carbon steel tubulars for downhole application. Wear. 2003;255:1157-1167.

20 Ceschini L, Palombarini G, Sambogna G, Firrao D, Scavino G, Ubertalli G. Friction and wear behaviour of sintered steels submitted to sliding and abrasion tests. Tribol Int. 2006;39:748-755. http://dx.doi.org/10.1016/j. triboint.2005.07.003

21 Chen H, Xu C, Zhou Q, Hutchings IM, Shipway PH, Liu J. Micro-scale abrasive wear behaviour of HVOF sprayed and laser-remelted conventional and nanostructured WC-Co coatings. Wear. 2005;258:333-338. http://dx.doi. org/10.1016/j.wear.2004.09.044

22 Gee MG, Gant AJ, Hutchings IM, Kusano Y, Schiffman K, Van Acker K et al. Results from an interlaboratory exercise to validate the micro-scale abrasion test. Wear. 2005;259:27-35.

23 Kusano Y,Hutchings IM. Sources of variability in the free-ball micro-scale abrasion test. Wear. 2005;258:313-317. http://dx.doi.org/10.1016/j.wear.2004.02.020

24 Kusano Y, Van Acker K, Hutchings IM. Methods of data analysis for the micro-scale abrasion test on coated substrates. Surf Coat Tech. 2004;183:312-327. http://dx.doi.org/10.1016/j.surfcoat.2003.10.010

25 Shipway PH, Howell L. Microscale abrasion-corrosion behaviour of WC-Co hardmetals and HVOF sprayed coatings. Wear. 2005;258:303-312. http://dx.doi.org/10.1016/j.wear.2004.04.003

26 Saint-Gobain Abrasivos. São Paulo; 2008 [acesso em 15 fev. 2008]. Disponível em: http://www.saint-gobain.com.br.

27 Cozza RC. Estudo do desgaste e atrito em ensaios microabrasivos por esfera rotativa fixa em condições de força normal constante e pressão constante [doutorado]. São Paulo: Escola Politécnica da Universidade de São Paulo; 2011.

28 Hutchings IM. Abrasive and erosive wear tests for thin coatings: a unified approach. Tribol Int. 1998;31:5-15. http:// dx.doi.org/10.1016/S0301-679X(98)00004-8

29 Rutherford KL, Hutchings IM. Theory and application of a micro-scale abrasive wear test. J Test Eval. 1997;25:250-260.

30 Cozza RC. Influence of the normal force, abrasive slurry concentration and abrasive wear modes on the coefficient of friction in ball-cratering wear tests. Tribol Inter. No prelo 2013.

31 Cozza RC. Técnicas de aplicação e medição das forças normal e tangencial em ensaios de desgaste micro-abrasivo por esfera rotativa [monografia]. São Paulo: Escola Politécnica da Universidade de São Paulo; 2006.

32 Cozza RC. Adoção de técnicas de difração e imagem na caracterização de materiais e análise de resultados obtidos em ensaios de desgaste micro-abrasivo por esfera [monografia]. São Paulo: Escola Politécnica da Universidade de São Paulo; 2007.

33 Allsopp DN, Trezona RI, Hutchings IM. The effects of ball surface condition in the micro-scale abrasive wear test. Tribol Lett. 1998;5:259-264. http://dx.doi.org/10.1023/A:1019178716408

34 Gee MG, Gant A, Hutchings I, Bethke R, Schiffman K, Van Acker K et al. Progress towards standardisation of ball cratering. Wear. 2003;255:1-13.

35 Gee MG, Wicks MJ. Ball crater testing for the measurement of the unlubricated sliding wear of wear-resistant coatings. Surf Coat Tech. 2000;133-134:376-382. http://dx.doi.org/10.1016/S0257-8972(00)00966-X

36 Cozza RC. A study on friction coefficient and wear coefficient of coated systems submitted to micro-scale abrasion tests. Surf Coat Tech. 2013;215:224-233. http://dx.doi.org/10.1016/j.surfcoat.2012.06.088

37 Cozza RC. Effect of pressure on abrasive wear mode transitions in micro-abrasive wear tests of WC-Co P20. Tribol Inter. 2013;57:266-271. http://dx.doi.org/10.1016/j.triboint.2012.06.028

38 Batista JCA, Godoy C, Pintaúde G, Sinatora A, Matthews A. An approach to elucidate the different response of PVD coatings in different tribological tests. Surf Coat Tech. 2003;174-175:891-898. http://dx.doi.org/10.1016/S0257- 8972(03)00351-7

39 Rutherford KL, Bull SJ, Doyle ED, Hutchings IM. Laboratory characterization of the wear behaviour of PVD-coated tool steels and correlation with cutting tool performance. Surf Coat Tech. 1996;80:176-180. http://dx.doi. org/10.1016/0257-8972(95)02706-8

40 Barge M, Rech J, Hamdi H, Bergheau J-M. Experimental study of abrasive process. Wear. 2008;264:382-388. http:// dx.doi.org/10.1016/j.wear.2006.08.046

41 Kruschov MM. Resistance of metals to wear by abrasion as related to hardness. In: Conference on Lubrication and Wear; 1957; London, England. [S.n.t.]. p. 655-659.31 Cozza RC. Técnicas de aplicação e medição das forças normal e tangencial em ensaios de desgaste micro-abrasivo por esfera rotativa [monografia]. São Paulo: Escola Politécnica da Universidade de São Paulo; 2006. 9.
588696e17f8c9dd9008b473f tmm Articles
Links & Downloads

Tecnol. Metal. Mater. Min.

Share this page
Page Sections