Tecnologia em Metalurgia, Materiais e Mineração
https://tecnologiammm.com.br/article/doi/10.4322/2176-1523.20202218
Tecnologia em Metalurgia, Materiais e Mineração
Artigo Original

CALCULATION OF ROLLING FORCE IN THE HOT STRIP FINISHING MILL USING AN EMPIRICAL MODEL

Antonio Adel dos Santos, Jônatas Venâncio Barbosa

Downloads: 1
Views: 1082

Abstract

Mathematical models for rolling force calculation during hot rolling are crucial for both automatic mill operation
and prediction of steel behavior and mill capacity, especially for development of new steel grades and improvement of
the existing ones. In literature, the models are based usually on the calculation of steel mean flow stress (MFS), firstly,
followed by a force model based on MFS. This approach was applied to a large volume of industrial data of coils produced
at Usiminas’ plant in Ipatinga, giving unsatisfactory results. Then, the empirical model developed by Schultz was applied
to calculate directly the force, with further fine tuning the model with a linear regression taking into account the steel
chemical composition. This approach led to a force prediction capability better than the traditional models based on the
binomial MFS-force presented in literature, markedly for plain CMn and IF steels. In such cases, more than 90% of force
predictions were inside the ±10% error margin, considering the front stands of the hot strip mill.

Keywords

Hot strip mill; Rolling force; Mean flow stress; Schultz model.

Referências

1 Ginzburg VG. Steel rolling technology: theory and practice. New York: Marcel Dekker; 1989. 791 p.

2 Gorni AA, Silva MRS. Comparação entre os modelos para o cálculo de carga na laminação a quente industrial. Tecnologica em Metalurgia, Materiais e Mineração. 2012;9(3):197-203.

3 Sims RB. The calculation of roll force and torque in hot rolling mills. Proceedings - Institution of Mechanical Engineers. 1954;168(1):191-214.

4 Maccagno TM, Jonas JJ, Hodgson PD. Spreadsheet for modelling of grain size evolution during rod rolling. ISIJ International. 1996;36(6):720-728.

5 Siciliano F. Mathematical modeling of the hot strip rolling of Nb microalloyed steels [thesis]. Montreal: McGill University; 1999.

6 Moon CH, Park HD. Integrated on-line model for the prediction of roll force and temperature in thick plate rolling. In: Proceedings of the Steel Rolling 2006: 9th International & 4th European Conferences; 2006 June; Paris. Paris: Association Technique de la Siderurgie Française.

7 Barbosa JV, Giacomin CN, Santos AA, Maia GA. Análise comparativa da resistência à deformação a quente de aços de alta resistência em condições industriais. In: Anais do 55º Seminário de Laminação e Conformação de Metais: ABM Week; 2018 Out 2-4; São Paulo, SP. São Paulo: ABM; 2018.

8 Fonseca NM, Santos AA, Resende BA, Giacomin CN. Modelo matemático para cálculo da carga de laminação de chapas grossas processadas por resfriamento acelerado. In: Anais do 49º Seminário de Laminação: Processos e Produtos Laminados e Revestidos; 2012 Out 22-25; Vila Velha, ES. São Paulo: ABM; 2012.

9 Schultz RG, Smith AW Jr. Determination of a mathematical model for rolling mill control. Iron and Steel Engineer. 1965;80:127-133.

10 Siciliano F, Poliak EI. Modeling of the resistance to hot deformation and the effects of microalloying in high-Al steels under industrial conditions. Materials Science Forum. 2005;11(15):195-202.

11 Uranga P, Isasti N, Rodríguez-Ibabe JM, Stalheim DG, Kendrick V, Frye B, et al. Optimized cost effective production of structural hot rolled CSP coils through proper austenite conditioning. In: AISTech 2017: Proceedings of the jIron & Steel Technology Conference; 2017 May 8-11; Nashville, U.S.A. Warrendale: Association for Iron & Steel Technology; 2017.

12 Dias ED, Castro JA, Araújo JO, Xavier CR, Sampaio AP. Análise comparativa de cargas de laminação a quente industriais com as obtidas através de modelamento matemático. Tecnologica em Metalurgia, Materiais e Mineração. 2019;16(3):325-333.

13 Stalheim DG. Recrystallization behaviors in the production of structural steels. In: Anais do Seminário de Laminação: Process


Submetido em:
17/10/2019

Aceito em:
23/03/2020

5ece68400e8825f46ae6aafb tmm Articles
Links & Downloads

Tecnol. Metal. Mater. Min.

Share this page
Page Sections