Tecnologia em Metalurgia, Materiais e Mineração
https://tecnologiammm.com.br/article/doi/10.4322/2176-1523.2025.3144
Tecnologia em Metalurgia, Materiais e Mineração
Artigo Original

Tribological analysis of wear plates in the hopper of a car dumper

Cíntia Nunes Braga Regattieri; Diego Rafael Silva; Guilherme Pereira de Oliveira; André Luíz Silva

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Abstract

The car dumper is the first equipment to perform work in the iron ore export production process. Its function is to remove the iron ore from each train wagon, which transports it directly from the mines to the harbor. Within the engineering system has a standardization of how the car dumper is divided. The systems of this machine are the pusher car, which has a mechanical arm that positions the wagon to be dumped; the train locker; the rotation device is mainly composed by rotational rings and clamps, that make the wagon tip; the feeder, where the ore falls and is directed to the conveyor belt. The wear plates are assembled in the hoppers at a height of 1117 mm below the car dumper in 47 positions. These plates experience impact and abrasion wear in a location difficult to be reached. To reduce maintenance a material with higher impact resistance and a good abrasion resistance was developed in laboratory and later tested in the hopper, the performance is evaluated against the original plate. Both laboratory tests and field tests confirmed the superior wear and impact resistance of a eutectic alloy for application in this car dumper.

Keywords

Car dumper; Wear plates; Abrasion; Impact resistance

Referências

1 Gahr KHZ. Microestruture and wear of materials. Amsterdam: Elsevier; 1987. 560 p. (Tribology Series; no. 10).

2 Rabinowicz E. Friction and wear of materials. 2nd ed. New York: John Wiley & Sons; 1995. 315 p.

3 De Mello JDB, Durand-Charre M, Hamar-Thibault MS. Solidification and solid state transformations during cooling of chromium-molybdenum white cast irons. Metallurgical Transactions. A, Physical Metallurgy and Materials Science. 1983;14:1793-1801.

4 Zum Gahr KH, Eldis GT. Abrasive wear of white cast irons. Wear. 1980;64(1):175-194. http://doi.org/10.1016/0043- 1648(80)90101-5.

5 American Society for Testing and Materials – ASTM. ASTM E18-16: standard test methods for rockwell hardness of metallic materials. West Conshohocken: ASTM; 2017.

6 American Society for Testing and Materials – ASTM. ASTM E384-16: standard test method for microindentation hardness of materials. West Conshohocken: ASTM; 2017.

7 American Society for Testing and Materials – ASTM. ASTM G65-04: standard test method for measuring abrasion using the dry sand/rubber wheel apparatus. West Conshohocken: ASTM; 2016.


Submetido em:
18/10/2024

Aceito em:
22/04/2025

682dcadaa95395167c258582 tmm Articles
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Tecnol. Metal. Mater. Min.

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